Home > Industry News

How to eliminate the waste of SMT patch in the production line

In the SMT patch production process, as long as the physical activity of the material is changed, the value can be added in the production process. For example, welding, assembly, etc. add value, inventory, handling, inspection, etc. do not add value. Activities that do not add value but add cost are wasteful. Production companies generally think that profit = price-cost, the current SMT production price is basically fixed, and the cost can be manipulated, enterprises must improve profits as long as the cost is reduced, and the main cost reduction is to eliminate waste in production.

SMT production line

The waste that exists in SMT production is generally:

1.The waste of SMT equipment includes the operation rate of the placement machine, and the utilization rate is low. If there is no 24-hour non-stop operation, there are equipments that are accelerated due to poor maintenance, equipment is idle, equipment failures form downtime and repair costs are all equipment waste.

2. material waste, including the throwing machine's throwing, chip, small components lost, damaged, PCB board damage, invalid, solder paste, the use of solder paste components are not accurately calculated, resulting in wasted waste, poor storage Form deterioration, invalidation, etc.

3. waste of repair and maintenance, refers to the time, manpower, material waste, and related losses caused by the disposal of defective products in production. Such waste specifically includes: loss of materials, defective products become waste; loss of equipment, personnel and working hours; loss of additional corrections, discrimination, and additional inspections.

4. human waste, refers to activities that do not add value in production, too many processes, the production line has unreasonable, unbalanced, uneconomic, not a stream of work, there are bottleneck processes exist to form product backlog, personnel idle, personnel arrangements are not In place, the loss of key personnel.

5. the waste of working methods, unbalanced work and improper production planning, waiting for reasons such as waiting, no operating procedures, no standard work, process confusion, work has not reached optimization.

6.Other aspects, such as production management personnel, production support staff costs, office fees, air conditioning, water and electricity lighting fees.

Flason Electronic Co.,ltd provide a full SMT assembly line solutions, including SMT Reflow Oven ManufacturerWave Soldering MachinePick and Place MachineSMT Stencil PrinterSMT Inspection MachineSMT Reflow OvenSMT Peripheral EquipmentSMT Assembly lineSMT Spare Parts  etc any kind SMT machines you may need, please contact us for more information: wechat whatsapp:+8613691605420, Skype: flasonsmt, Email: sales@flason-smt.com
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment.
And 100% quality check before shipping.
F.Send your order by air or by sea.
5)Why choose us ?
A. Gold supplier on Alibaba !
B. Trade assurance to US$54,000 !
C. Best price & Best shipping & Best service !


Contact: Tommy

Phone: +86 13691605420

Tel: +86 755 85225569

Email: sales@flason-smt.com

Add: 94# guangtian Road Songgang Baoan District shenzhen China